Case Studies

Product Performance Results Data

Customer Component Cycles w/o C³ Cycles w/ C³ Performance Improvement
Aluminum Die Casting & Tooling Manufacturer,
Automotive Industry 		Core Bushings 1,500 12,676 745%
Aluminum Alloy Wheel Manufacturing,
Automotive Industry 		Wheel Molds 800 3,000 375%
Large Food Processing and Packaging Plant Slitter Blades 1 week (run time) 12
weeks 		1100%
Aluminum Die Casting,
Automotive Industry 		Shot Sleeves 19,000 98,309 397%
Aluminum Die Casting,
Automotive Industry 		Die Inserts 3,000 9,000 200%
Aluminum Die Casting,
Automotive Industry 		Brushings 1,247 12,000 862%
Aluminum Die Casting,
Automotive Industry 		Plunger Heads
(BeCu)		 7,200 15,000 74%
Aluminum Alloy Wheel Manufacturing Carbide Cutting Tool Inserts 2,100 3,150 50%
Aluminum Alloy Wheel Manufacturing Carbide Cutting Tool Inserts 4,100 6,800 66%
Aluminum Die Casting (Large Volume),
Small Motor Industry 		Die Mold Insert 8,000 26,799 235%
Aluminum Die Casting (High Pressure/ Permanent Mold) Die Mold Tooling and Inserts 4,000 150,000 3650%
Oak Ridge National Laboratory (HTML) BENCH TEST: H-13 Steel Thermocouple Sheaths 91 788 766%
Case Western Reserve University BENCH TEST: Water-Cooled H-13 Steel Test Blocks low performance 15,000 250+%
Aluminum Die Casting (Low Pressure) Number of Aluminum Castings Produced 1,050 20,000 1805%
CNC Machining Plant (Large Volume), Automotive Industry Reamers 75,000 141,500 89%
Aluminum Die Casting,
Automotive Industry        		Core Pins 3,500 10,000 186%
Aluminum Die Casting (High Volume) Core Pins 500 2,000 300%
Aluminum Die Casting (High Volume), Automotive Industry Cold Chamber 30,000 65,000 117%
Aluminum Die Casting (High Volume), Automotive Industry Plunger Heads (BeCu) 1,337 4,200 214%